Medical Vacuum Plant

MVP Series

Medicabay Healthcare Systems introduces Medical Vacuum Plants, engineered to provide a reliable central vacuum (aspiration) supply to hospitals. Our systems are designed to meet the demanding needs of modern healthcare environments, ensuring smooth operations in critical areas such as Operating Rooms, Intensive Care Units, and Patient Rooms, thus supporting optimal patient care and safety.

Configuration:
20 m³/h Mid Demand 305 m³/h
MGS.MVP.2P106 Plant Model Code
106 m³/h Net Plant Output (-600 mbar)
2.20 kW Pump Motor Power
2,000 L Buffer Reservoir

Size to peak demand of all clinical outlets. Our engineers will check your figure.

Medical Vacuum Plant Complete
Medical Vacuum Plant

Built to run unattended: Medical vacuum plant engineering

Engineered for continuous hospital suction in critical surgical theatres, intensive care suites, and emergency trauma wards.

01

Rotary Vane Vacuum Pumps

Heavy-duty oil-lubricated rotary vane pumps guarantee quiet continuous suction down to −600 mbar operating vacuum levels.

02

HTM 02-01 N+1 Redundancy

Plants deliver 100% of maximum hospital demand with the largest single pump shut down for routine servicing.

03

Dual Bacterial Filter Sets

Duplex antibacterial filters achieve 0.005% penetration efficiency, capturing infectious biological matter before pump intake.

04

Autonomous PLC Master Panel

Smart touchscreen PLC automatically alternates pump running hours, initiates cascade duty staging, and manages alarm logging.

05

Bacterial Drain Trap Jars

Transparent drainage flasks collect condensation and bio-residue, permitting safe sterilisation without system shutdown.

06

Vacuum Storage Reservoirs

Horizontal and vertical epoxy-lined steel vessels from 500 L to 8,000 L buffer surgical demand spikes effortlessly.

07

BMS & Alarm Integration

Volt-free contacts and isolated RS485 Modbus telemetry transmit line vacuum, motor trips, and service reminders to central BMS.

08

Complete Factory Skid Testing

Pre-wired and pre-piped modular packages undergo stringent vacuum decay leak testing before hospital site delivery.

How the Medical Vacuum Plant works: Operating sequence

Continuous clinical suction generated at hospital terminal units passes through sterile filters and buffers into the central vacuum pump manifold.

HOSPITAL SUCTION BACTERIAL FILTERS 0.005% PEN. VACUUM RESERVOIR −600 mbar ROTARY VANE PUMPS N+1 DUTY
1

Surgical Suction Collection

Clinical fluids and gases are drawn from patient terminal units into localized drainage jars across hospital wards.

2

Duplex Bacterial Filtration

Bio-aerosols pass through redundant HEPA grade filters, trapping airborne pathogens and liquid droplets safely.

3

Vacuum Vessel Equalization

Epoxy-treated buffer vessels store negative pressure, smoothing pipeline surges and reducing pump start cycles.

4

Exhaust Discharge to Atmosphere

Oil mist is eliminated by high-efficiency exhaust separators before safe atmospheric discharge away from air intakes.

Standards we build to: Global medical vacuum safety

Every Medicabay vacuum plant is engineered and factory tested in full compliance with international hospital healthcare codes.

HTM 02-01 Compliance

Part A & Part B Design

Guarantees required pipeline diversity, minimum −600 mbar operating suction, and mandatory N+1 pump redundancy architecture.

ISO 7396-1 Standard

Pipeline Safety Systems

Specifies continuous negative pressure maintenance, emergency bypass capability, and autonomous alarm switching.

ISO 13485:2016

Quality Management

Governs certified medical gas plant manufacturing, comprehensive traceability, and rigid factory quality controls.

BS 3928 & EN 1822

Bacterial Retention

Validates high efficiency particulate air retention exceeding 99.995%, completely safeguarding hospital maintenance engineers.

How the Medical Vacuum Plant works: Operating sequence

Clinical suction flows continuously under negative pressure (−0.60 to −0.75 Bar) from surgical suites through sterile filters into central vacuum pumps.

HOSPITAL SUCTION CLINICAL −0.40 to −0.50 Bar BACTERIAL FILTERS 0.005% PEN. HEPA BARRIER ΔP < 0.03 Bar VACUUM RESERVOIR 500–8,000 L BUFFER VESSEL −0.60 to −0.75 Bar ROTARY VANE PUMPS N+1 CASCADE CHECK VALVES ▷| Up to −0.99 Bar ROOF VENT 0.00 Bar ➜ SUCTION FLOW DIRECTION: HOSPITAL WARDS ➜ PLANT EXHAUST ➜
1 −0.40 to −0.50 Bar

Surgical Suction Collection

Clinical fluids and gases are drawn from patient terminal units into localized drainage jars across hospital wards.

2 ΔP < 0.03 Bar

Duplex Bacterial Filtration

Bio-aerosols pass through redundant HEPA grade filters, trapping airborne pathogens and liquid droplets safely.

3 −0.60 to −0.75 Bar

Vacuum Vessel Equalization

Epoxy-treated buffer vessels store negative pressure, smoothing pipeline surges and reducing pump start cycles.

4 0.00 Bar Gauge

Exhaust Discharge to Atmosphere

Oil mist is eliminated by high-efficiency exhaust separators before safe atmospheric discharge away from air intakes.

Medical Vacuum Plant (MVP Series) Builder HTM 02-01 • ISO 7396-1 • ISO 13485 • FAT Tested

Choose a model by pump & vacuum flow

Select your hospital configuration, pump displacement, and suction flow. The table highlights matching models with technical specifications and an exportable tender clause.

Model CodeTypePump Cap. (m³/h)Net Output (m³/h)Net Output (lpm)Power (kW)ReservoirNoise dB(A)

MGS.MVP.2P020 • Duplex

Model Code
MGS.MVP.2P020
Architecture
Duplex
Single Pump
20 m³/h
Net Plant Output
20 m³/h (333 lpm)
Motor Power
0.75 kW
Buffer Reservoir
500 L
Noise Level
64 dB(A)
Design Vacuum
−600 mbar
Filtration
0.005% Pen.

N+1 redundancy verified under HTM 02-01. Rated at standard 3-phase hospital electrical supply.

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Frequently Asked Questions

Engineering guidance on hospital suction requirements, bacterial filtration standards, vacuum buffer sizing, and HTM 02-01 plant redundancy.

What is the operating vacuum level required by HTM 02-01 and ISO 7396-1?

Medical vacuum systems maintain continuous pipeline vacuum between −450 mbar and −600 mbar (−0.45 to −0.60 Bar) at the plant reservoir.

This guarantees an effective clinical suction pressure exceeding −400 mbar at hospital terminal units during peak surgical procedures.

How is N+1 pump redundancy calculated for medical vacuum plants?

Plant capacity is calculated with the single largest vacuum pump shut down. Remaining active pumps supply 100% of peak hospital demand without loss of suction.

Duplex plants operate 1 duty + 1 standby, whereas triplex installations operate 2 duty + 1 standby pump in automatic cascade mode.

Why are dual bacterial filter sets mandatory on clinical vacuum systems?

Suction gases contain dangerous infectious pathogens and liquid droplets from operating theatres and infectious disease wards.

Redundant bacterial filters stop cross-contamination, capture 99.995% of biological aerosols, and protect vacuum pump internals.

How does the PLC master controller alternate vacuum pump running hours?

The intelligent microprocessor logs individual pump runtime and automatically rotates the lead pump sequence every 24 hours.

Equal running hour distribution prevents uneven mechanical wear and extends continuous service intervals between major overhauls.

What maintenance is required for rotary vane medical vacuum pumps?

Routine checks include inspecting oil sight glasses, cleaning transparent bacterial drain trap flasks, and monitoring exhaust separator pressure drops.

Synthetic vacuum pump oil and exhaust coalescing filters are replaced annually or at 4,000 running hour service milestones.

Where must the medical vacuum exhaust be discharged?

Exhaust pipelines must vent safely into open atmosphere at roof level away from hospital air conditioning intakes and windows.

Exhaust lines incorporate drainage points and flame arrestor cowl terminals to prevent atmospheric rainwater ingress.

Complete the gas supply

Essential hospital source and pipeline equipment from one specialized medical manufacturer.

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